T500/T1000 Web Tension Controller


  • Simple operation
  • Accurate and reliable
  • Single/dual input
  • Manual and automatic switching
  • Stable operation
  • Strong anti-interference
  • Simple Installation
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Why Choose Web Tension Controller

During the uncoiling, processing, and winding of coil materials, it’s crucial to maintain tension to prevent stretching, wrinkling, breakage, or irregularities. Implementing web tension control enhances consistency, thereby reducing rewind defects. With a web tension controller, coil material tension can be effectively managed, enabling higher-speed operation of production machinery while minimizing waste and significantly improving efficiency.

Web tension control is primarily utilized during unwinding, intermediate processing, and rewinding stages. Proper tension control is essential during both unwinding and rewinding to ensure coil materials are maintained at the required tension levels throughout each process, thereby facilitating smooth and accurate production operations.

Application Videos Of Web Tension Controller

T1000 Auto tension control system for lamination machine 3
Arise Web guiding + tension control all in one device
T1000 Auto tension control system on foil
T5000 Auto tension control system for non-woven,Cantilever LS600 load cell

Basics of T500 Web Tension Controller

T500 stands as a fully automated web tension controller, leveraging 16-bit high-precision AD sampling for swift sampling. Equipped with a sensor boasting high signal accuracy and speed, it seamlessly interfaces with magnetic powder brakes. The controller accommodates connections with both single and double pressure sensors, facilitating versatile operation.

Moreover, it offers autonomous functionality through internal calculations, eliminating the need for external sensors. Widely applicable across various industries such as paper-making, printing, packaging, and textiles, its precise tension control significantly impacts product processing quality. Opting for a high-performance web tension controller like the T500 is instrumental in enhancing product processing quality.

Technical Parameters Of T500 Tension Controller

Input power: single-phase power supply AC 185-264V,50/60HZ

Output power: power supply DC 0-24V, 4A MAX

Applicable models: mask machine, magnetic powder clutch brake, voltage regulator supply

External control signal: 0-10V, corresponding output 0-24V

Installation methods. floor model, wall-mounted. embedded

Required environment: 0-40C, relative humidity<80RH

Basics of T1000 Web Tension Controller

The T1000 stands out as the pioneering web tension controller to integrate a full touch screen interface. It boasts 32-bit high-precision AD sampling, offering a rapid 1us sampling time. Its sensor delivers precise signals swiftly, and it seamlessly interfaces with various components including magnetic powder brakes, pneumatic brakes, and electric motors. Furthermore, it features autonomous calculation capabilities, eliminating the need for external sensors.

These controllers are adaptable to different types of load cells, such as the LS400 through-axis tension sensors or load cells, and the LS500 cantilever tension sensors or load cells. The load cell essentially functions as a weighing scale, detecting the weight of the loaded product and relaying this information to the tension controller for adjustment.

Advantages Of Web Tension Controller

1. The tension calibration process is straightforward, delivering precise tension measurement alongside high stability and reliability.

2. It accepts input signals from single or dual sensors, accommodating a wide range of tension sensors.

3. Utilizes PID control to maintain operations without tension overshoot.

4. Features a metal shell with robust anti-interference capabilities, ensuring spark-free operation.

5. Automatic tension control requires just a few key presses, making it the simplest controller to operate.