Web Guiding System
The all-in-one web guiding system machine manufactured by ARISE can realize multi-layer material alignment, double the speed, free of waste in the refueling process, and no machine sticking.
Models: W500, A100
What Is The Web Guiding System
The web guiding is a system that controls the position deviation of the coil material in the production line when it is conveyed. The machine has the functions of automatic detection, automatic tracking, and automatic adjustment. It can track and control the marking lines, edges of the paper, film adhesive tape, aluminum foil and other materials to ensure the neatness of winding and slitting.
The Arise web guiding system can achieve multi-layer material alignment. The guiding system is a controller for tracking the edge position of the working material or printing lines for high-accuracy differential and swing. It is composed of industrial integrated circuits and has the advantages of strong anti-interference ability in a harsh working environment, high reliability, and long service life.
● One-piece design: tightly sealed, compact
● Brushless servo motor drive, maintenance-free
● Support three guiding of line, edge, and center
● Support photoelectric sensor, infrared sensor, ultrasonic sensor, CCD sensor
● Adopts variable PI adjustment algorithm, high precision, fast responding, with smaller error
● Precision ball screw, accurate positioning
● Super high response speed of 500 microsecond.
● Intelligent detection sensor parameters, no need for calibration sensors in most situations
●User-friendly operation, fast and easy operation.
● Beautiful appearance: aluminum alloy finishing, surface sandblasting oxidation
● Flexible installation: can be integrated, separated and installed, can be installed at any angle
How The Web Guiding System Works
The equipment guides the sensor to emit infrared or ultrasonic to monitor the operation of the coil and send a signal to the controller. After the controller finds that the web has a positional deviation, according to the command preset by the controller, controlling the drive system to swing to correct the web position.
The web guide control system is composed of a controller, a web guide sensor, an electric drive, and a web guide mechanism. These four components together form a closed-loop control system. The sensor detects the edge position of the coil, reading the deviation between the actual position and the set position, converting this deviation into a voltage signal proportional to it, and then sending this signal to the controller. After the signal is amplified and calibrated by the controller, the signal is output to the electric driver which drives the web guide mechanism to perform actions, according to the magnitude of the input signal, to guide the coil to a preset position.
For more professional knowledge, please visit the article page of web edge guiding system
Web Guide System Work
Widely used in many industries
Solvent-free laminating machine, bag making machine, inspection machine, labeling machine, etc.
Lithium voltage film machine, lithium battery slitting machine, lithium battery replacement machine, battery lamination machine, etc.
Film blowing machine, replacement machine, film slitting machine, film casting machine, etc.
Fiber steel wire calender, tire building machine, steel cord cutting machine, production line, etc.
Installation & Testing Of The Web Guiding System Machine
All the machines here have been installed web guide, and we don’t turn on the machine. First press the manual mode or center button. This is manual mode. This is the center button. They have the same effect.
Let the machine start. If there is a deviation, adjust the upper layer of fabric then. For example, if deviation is to the left, it needs to be adjusted to the right. In the same way, if the deviation is to the right, you must adjust to the left. Before turning on the correction, make sure that the fabric is aligned, and open the correction device after this. After adjusting the fabric, the probe is aligned with the red dot and the upper line is aligned with the edge of fabric. Then tighten the lower screw and we will locate it.
After setting the position, turn on the automatic key. Now it is in automatic state. If there is an offset, it will all be aligned with the upper line, and it will all be corrected gradually.
Every layer is the same, and probe in this layer should also be aligned with the red dot. The lower screw must be loosened firstly, and then the probe can be moved and aligned with the red dot. After this step, we set it in place and twist the black screw. Then turn on the automatic button. If there is a deviation, the corrector will swing and automatically correct it too. The one in the lower layer is the same, when the adjustment is done, we don’t need to operate it. After finishing these procedures, turn on all the machines in automatic state. Now all of them run automatically, without deviation.