Web Control Products for Corrugated Board Industry

Arise has been deeply engaged in the textile industry for many years, with solutions covering the entire process from weaving (woven, knitted, and non-woven) to dyeing and finishing. With over two decades of technical expertise and experience, our products are widely used in apparel, home textiles, and technical textiles, effectively stabilizing fabric quality, improving production yield, and achieving seamless integration with existing production lines.

Facing stringent industry requirements for width stability and color consistency, as well as mounting pressure on profit margins caused by rising energy and raw material costs, ARISE’s web guiding, tension control, and surface inspection systems can effectively reduce waste, stabilize quality, and lower rework costs during high-speed production.

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Web Control Solutions for Corrugated Board Industry

During unwinding, paper rolls are prone to wandering due to core eccentricity and uneven paper thickness, causing misalignment in subsequent lamination. Arise’s Web Guide System detects paper edge position in real time at the unwind station and automatically corrects it, ensuring each layer enters the single facer and preheater on the correct path. The Tension Control System maintains constant unwinding tension, preventing web breaks and material waste from tension fluctuations.

Double Facer Lamination

The double facer laminates the single‑face board with the liner to produce finished corrugated board. All layers must be precisely aligned before entering the double facer — wandering in any layer can cause delamination, blistering, or uneven edges. Arise’s Web Guide System ensures precise centering of all layers ahead of the double facer; the Width Measurement System monitors web width in real time to ensure all layers match in width.

Applications of Web Control Products in Corrugated Board Industry

Web Guide System

Web Guide System

Ensures precise alignment of paper, singleface board, and liner across all processes, preventing delamination, blistering, and uneven edges from wandering.

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Tension Control System

Closed-loop tension control with independent regulation at unwinding, bridge, and winding sections, preventing web breaks and material waste.

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Tension Control System
Width Measurement System

Width Measurement System

Real-time online width measurement monitoring paper width matching and finished board width accuracy after slitting.

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FAQs

A: Corrugated board is composed of multiple layers — liner, medium, and backing paper — that must be precisely aligned at high speeds. Traditional mechanical guide plates can easily cause board rupture and web breaks. Arise’s Web Guide System uses photoelectric sensors to detect the edge position of each paper layer in real time and automatically correct wandering, ensuring precise alignment during lamination and reducing delamination, blistering, and uneven edges from wandering.

A: Unstable paper tension can cause web breaks, material waste, and inconsistent product quality. Traditional lines rely on manual brake adjustment, which is discontinuous and slow to respond. Arise’s Tension Control System provides independent closed‑loop control at unwinding, bridge, and winding sections, maintaining constant tension, eliminating web breaks, and improving production efficiency and material utilization.

A: Arise’s Width Measurement System is used in two key areas: first, ahead of the double facer entry, monitoring whether all paper layers match in width to prevent poor lamination from width inconsistency; second, after slitting, monitoring the width accuracy of each finished board to ensure consistent slitting dimensions. The system offers high detection accuracy and supports maximum working widths up to 3800mm.

A: Yes. Arise’s systems feature recipe management
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guiding parameters, tension setpoints, and width measurement parameters for different paper weights and widths can be pre
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stored. When changing paper, operators recall the corresponding recipe with one click, and the system automatically switches parameters without recalibration, significantly reducing changeover downtime.

A: Arise’s Width Measurement System uses non-contact laser or optical measurement technology, with sensors installed in stable areas after the nip rollers to avoid direct interference from water droplets and steam. The system features built-in environmental compensation algorithms that automatically correct for temperature and humidity effects. An autocleaning lens mechanism prevents condensation and dust buildup, ensuring measurement accuracy remains unaffected by wet conditions.