Web Control Products for Pharmaceutical and Medical Industry
Arise has been deeply engaged in the pharmaceutical and medical industry for many years, with solutions covering web processing steps such as pharmaceutical packaging printing, medical nonwovens, and medical device packaging materials. With over two decades of technical expertise and industry experience, our products are widely used in pharmaceutical packaging, medical device packaging, medical nonwovens, and wound dressings, effectively ensuring consistent quality throughout web processing and achieving seamless integration with existing production lines.
The pharmaceutical industry imposes extremely stringent requirements on printing precision, coating uniformity, and surface cleanliness of packaging materials. Even minor printing defects, uneven coating, or surface imperfections can lead to misreading of drug packaging information, failure of sterile barriers, or even product quality issues. Arise’s web guiding, tension control, print inspection, and coating quality tracking systems effectively reduce waste, stabilize quality, and lower rework costs, helping pharmaceutical companies meet increasingly stringent regulatory and customer standards.
Web Control Solutions for Pharmaceutical and Medical Industry
Pharmaceutical packaging demands exceptional printing precision and color consistency. Any minor color deviation, registration error, or missing text on drug labels, package inserts, or blister packaging backing can lead to serious compliance risks. Arise’s Print Inspection System detects color deviations, registration errors, and missing text in real time on high-speed printing lines; the Web Guide System ensures the web remains on its set path throughout printing, preventing printing offset and material waste caused by wandering.
Medical wound dressings, surgical gowns, masks and other nonwoven products have extremely low tolerance for surface contamination and defects. Arise’s Print Inspection System performs 100% online inspection of nonwoven surfaces, identifying pinholes, foreign matter, scratches, stains and other subtle defects; the Web Guide System ensures stable web path during processing and rewinding, preventing edge irregularities and material waste. The CTS 3.0 Coating Quality Tracking System monitors functional coating uniformity online, ensuring consistent quality across every roll of medical material.
Sterile medical device packaging materials must meet strict standards for heat seal strength, bacterial barrier properties, and sterile barrier integrity. Arise’s Thickness Measurement System and Width Measurement System monitor thickness and width consistency of packaging materials in real time; the Print Inspection System performs 100% scanning of material surfaces during rewinding, catching pinholes, wrinkles and other defects that could compromise sterile barriers.
Applications of Web Control Products in Pharmaceutical and Medical Industry
Web Guide System
Ensures precise alignment of pharmaceutical packaging webs throughout printing, laminating, and slitting, preventing printing offset and material waste from wandering.
Applications: Pharmaceutical packaging printing, medical nonwoven processing, medical device packaging rewinding
Tension Control System
Closed-loop tension control ensures constant tension throughout pharmaceutical web processing, preventing stretching, wrinkling, or uneven winding from tension fluctuations.
Applications: Pharmaceutical packaging printing, medical dressing processing, medical device packaging production
Print Inspection System
100% online inspection identifying color deviations, registration errors, missing text, pinholes, foreign matter, scratches, stains and other defects.
Applications: Pharmaceutical packaging printing, medical nonwovens, wound dressings, medical device packaging materials
CTS 3.0 Coating Quality Tracking System
Microwave radar + machine vision dual-inspection technology, penetrating substrates and ink layers for real-time coating uniformity monitoring, with simultaneous surface appearance defect scanning.
Applications: Medical functional coatings (antibacterial, waterproof, etc.), pharmaceutical packaging laminates
Thickness & Width Measurement Systems
Non-contact online measurement, monitoring thickness and width consistency of pharmaceutical webs in real time to ensure every batch meets specifications.
Applications: Medical device packaging materials, medical films, medical nonwovens
Cases
Shanghai Pumao Packaging Materials Co., Ltd. focuses on high-end medical packaging and is an authorized medical packaging material processor by DuPont. The company introduced the Arise OK-6000 flexo online visual inspection system on its medical packaging material printing line, performing 100% online inspection of printing defects on packaging material surfaces, effectively ensuring printing quality and sterile barrier integrity of medical packaging materials.
Jiangsu Pakion Medical Co., Ltd. is a national high-tech enterprise specializing in providing one-stop solutions for medical device sterile barrier systems. The company introduced the Arise OK-6000 visual inspection system on its pharmaceutical packaging paper production line, performing real-time online inspection of printing defects, stains, scratches and other surface imperfections on pharmaceutical packaging paper, effectively reducing defect rates and ensuring the safety and compliance of pharmaceutical packaging.
