OR Series Web Monitoring System – Online Visual Monitoring for Web Materials

Hours

Core Working Principle of Web Monitoring System

The equipment synchronously collects rotational speed signals from the production line encoder and captures images precisely synchronized with the web transport speed, freezing high-speed moving webs into high-definition static frames. Equipped with dedicated industrial fill lights, it supports partial image zooming and split-screen comparison against standard reference samples. Operators can inspect tiny surface defects in real time without halting production, adjust machine parameters promptly, and reduce mass defective products.

Two vision devices feature distinct positioning: the OR Series Web Monitoring System is designed for manual on-line observation and machine calibration, while the OK full-width vision inspection system delivers fully automatic defect identification. The two systems can be installed and operated synchronously as a combined solution.

Working of Web Monitoring System

Main Model Specifications of OR Series Web Monitoring System

1. Compact Area-Scan Models: OR-A / OR-B / OR-C

  • Imaging Configuration: 5MP / 10MP area-scan CMOS cameras, supporting up to 25× image magnification with sharp, blur-free details after zooming.
  • Single Capture Field of View: OR-A: 60*45mm, OR-B: 100*75mm, OR-C: 200*150mm
  • Max Compatible Line Speed: 1200m/min
  • Power Supply: DC24V
  • Featured Functions: Built-in electric sliding module, enabling automatic left-right cruise scanning of partial web surfaces.
  • Application Scenarios: Narrow-web label machines, small flexographic printers and laminators, as well as small & medium production lines with limited installation space.
Web Monitoring Systems

2. OR-D Full-Width Line-Scan Model (No automatic cruise function, designed for complete full-web imaging)

  • Imaging Configuration: 8K high-resolution line-scan camera capable of fully capturing complete cyclic printing patterns.
  • Effective Inspection Width: Covers wide webs ranging from 100 mm to 2000 mm.
  • Max Applicable Line Speed: 1200 m/min
  • Power Supply: DC24V
  • Structural Features: Integrated gantry frame structure with fixed field of view. It displays the full web surface in one single shot without camera movement scanning.
  • Application Scenarios: Wide-format printing, wide-width photovoltaic coating, and large laminating production lines.

General Core Functions of OR Series Web Monitoring System

  • Synchronized Blur-Free Capture: Precisely triggered by encoder signals, delivering ghost-free and smear-free images at high web transport speeds.
  • Split-Screen Sample Comparison Function: Displays archived qualified reference patterns on one side and live real-time footage on the other, making register errors and color deviations intuitive to spot.
  • Long-life Industrial LED Light Source: Slow brightness attenuation, supporting non-stop 24-hour continuous production.
  • HDMI High-Definition Image Transmission: Delivers crisp imaging even with external displays installed far away.
  • Full Touchscreen Intuitive Operation: Supports two capture modes — automatic fixed-point capture and manual snapshot.
  • Communication Linkage Compatibility: Interconnectable with ARISE web guiding, tension control and OK vision inspection systems for full-line data exchange.

Multi-industry Practical Applications

Printing / Cigarette Packaging / Label Industry

Real-time monitoring of multi-color register accuracy, text burrs, spots, missing prints and ghosting. Operators can adjust printing cylinders in advance to reduce mass waste products.

Lithium Battery / PV Film Industry

Intuitive inspection of coating uniformity, surface scratches, substrate wrinkles and drying bubbles, enabling timely optimization of coating and drying processes.

Flexible Packaging Lamination & Bag-Making Industry

Live observation of film scratches, lamination gaps and printing misalignment to lower the defect rate of finished packaging bags.

Textile Printing Industry

Monitor printing line deviation and fabric stains to stabilize the overall quality of textile printing production.

Supporting Advantages of Chongqing Enris OR Series Web Monitoring System

  1. All models are independently developed and manufactured in-house. They share underlying communication protocols with our proprietary web guiding, tension control and OK vision inspection equipment. One-stop procurement eliminates cross-brand debugging and enables unified after-sales maintenance support.
  2. The complete product lineup covers all working widths from narrow to extra-wide, perfectly compatible with small flexo printers, high-speed coating machines and wide film production equipment.
  3. The whole machine adopts industrial dust-proof enclosure, suitable for dusty workshops of printing and lithium battery industries, featuring low failure rate during long-term continuous operation.
  4. On-site engineers are stationed across the country to conduct on-site line dimension surveys and layout installation positions. Overseas branches in Vietnam and Indonesia provide synchronized technical services for export projects.
  5. Standard models are kept in stock with timely spare parts supply. Fast troubleshooting response ensures no interruption to production lines.

Model Selection Guidelines

  • Narrow-web label machines and small flexographic printers: Choose OR-A. Its compact body saves installation space.
  • Conventional flexible packaging and medium-width printing lines: Choose OR-B with balanced field of view and superior versatility.
  • Medium coating equipment and high-speed bag-making machines: Choose OR-C for a larger single capture coverage.
  • Wide-format printing, photovoltaic wide film and large coating production lines: Adopt the full-width OR-D model to capture the complete full-web image.