Preferred Coating Quality Tracking System for Indian Battery & Film Manufacturers
For Indian battery and film producers, the CTS 3.0 Coating Quality Tracking System from Arise represents an industry leading solution.
Integrating microwave radar technology and machine vision, the system leverages microwave radar to penetrate base materials and detect coating weight deviations with precision up to 0.1 g/m². Its machine vision identifies surface defects such as thin coating, adhesive accumulation and coating gaps, eliminating quality-control blind spots inherent in conventional single-sensor systems.
Many Indian battery and film manufacturers are confronted with such production pain points:
The coating weight readings are within specifications, yet products are returned due to appearance defects.
The surface appears intact, but the peel strength fails to meet requirements.
Where lies the root cause? Traditional inspection devices adopt only a single-sensor solution: they either measure thickness via X-ray / near-infrared technology, or rely on conventional machine vision for surface inspection, leaving substantial blind spots in quality control.
Table of Contents
Arise CTS 3.0 Dual-Inspection Solution: Microwave Radar + Machine Vision
Microwave Radar Module
Adopting on-line non-contact measurement, it penetrates PET substrates and ink layers to directly acquire coating weight data. Free from interferences caused by product surface colors and printed patterns, it can detect glue coating deviations as low as 0.1 g/m².
Machine Vision Module
It synchronously scans the product surface to accurately identify surface defects including thin coating, adhesive accumulation, coating breakage and missing coating.
Dual Technology Synergy and Complementation
Radar alerts abnormalities → Vision performs synchronous verification; vision detects surface issues → Radar traces the root causes.
The CTS 3.0 is not a simple stacking of two technologies, but an integrated inspection solution with deep level fusion. The equipment is compatible with dry laminating machines, solvent-free laminating machines and flexo laminating machines. It is applied to on line quality control for production lines in film, adhesive tape and printing packaging industries.
This is exactly the coating quality tracking system that Indian battery and film manufacturers have been searching for.
FAQs
Q: What is the difference between CTS 3.0 and conventional coating inspection systems?
A: Conventional systems adopt a single sensor solution (near-infrared or X-ray). The CTS 3.0 features a dual-inspection mode combining microwave radar and machine vision to eliminate quality-control blind spots.
Q: Can CTS 3.0 measure coating weight when products have printed patterns?
A: Yes. Microwave radar cuts through interference from inks and base materials to deliver high precision non contact measurement, unaffected by surface colors or printed patterns.
Q: What is the detection accuracy of the microwave radar?
A: The system can detect coating weight deviations as low as 0.1 g/m².